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Cooking Oil Refinery

 
 
 
 

Pioneer Manufacturers & Exporters of…
Edible Oil Refinery Plants, Vegetable Oil Refining Projects, Batch Type Oil Refinery, Oil Refinery Equipments, Cooking Oil Refinery, Oil Mill Plants and Oil Mill Machinery.

 
Edible Oil Refinery : Cooking Oil Refinery : Vegetable Oil Refinery
 
   

Edible Oil Refinery and Edible Oil Refining have been the areas of excellence for Tinytech Udyog. We are the basic designers, manufacturers and exporters of complete Edible Oil Refinery Plants to refine the crude oil and make it pure edible.

Tinytech Udyog manufactures unique edible oil refinery with complete unique construction. Our refinery plants are specifically designed to give the minimum operation costs and maximum output results.

The edible oil refinery can refine almost all types of oils. The refined oil quality depends on the type of crude oil and its chemical structure. So far, we have exported our refinery plants to 25 countries of the world.

 
   
Edible Oil Refinery Plant

The above photo shows the complete edible oil refinery of 5-ton capacity
erected at our Tinytech showroom.
Edible Oil Refinery 5 Tons per day.
1. Neutralizer
2. Neturalizer
3. Bleacher
4. Deodourizer
5. Cooler
6. Thermic Fluid Boiler
7. Filter Press
8. Filter Press
9. Raw Oil Tank
10. Bleach Oil Tank
11. Soap Pan
12. Soap Pan
   
Steam generator and vaccum pump are on the back side and so can not be seen. Berometric Condensor and catchalls with 40ft. tower not shown.
 
Process Description of Edible Oil Refinery :
 

For refining the edible oil, there are three basic processes in the refinery. First process is neutralizing the oil in the neutralizer to remove the Free Fatty Acids (FFA) by adding caustic soda. Oil is heated up to about 60C by thermic fluid coils and oil is stirred by stirrer. Then soap stock formed due to chemical reaction is allowed to settle at the bottom of the neutralizer from where it is taken out into soap pan.

Neutralized oil is drawn into the second vessel called bleacher where color of oil is removed by bleaching process with aid of chemicals such as carbon black and bleaching earth. Oil is generally heated up to 110C by thermic fluid coils. Stirring is also continued. Bleaching process is done under vacuum.

Bleached oil then goes to the filter press where bleaching earth and chemicals are separated and clean bleached oil is then drawn to deodorizer where oil is heated above 110C through thermic fluid coils and then live steam is given to the oil from the bottom steam nozzles and temperature of oil is raised up to 200 to 220C through thermic fluid coils. Entire process is done under high vacuum. Thus smell is removed from the oil in the deodorizer. Then it goes to cooler where water circulating coils take away heat and oil is cooled. Again it goes to second filter press where completely refined and transparent color less oil is obtained.

Thermic Fluid Boiler, Vacuum Pump, Barometric Condenser, Catchalls, Steam Generator etc. play their role in the refining process. So these equipments are part of the refinery and connected with the vessels through pipelines.

 
Specifications of Edible Oil Refinery :
 
Capacity 5 tons per day i.e. 4 batches of 1250 kg each
 
»
All the main vessels i.e. two neutralizers, one bleacher and one deodorizer are properly arranged on the first floor of the steel structure. So all these vessels are hanging on the steel structure. Just below the two neutralizers, two soap pans are resting on the ground floor in which soap stock is collected. There is a steam pipe arrangement in the soap pans also.
»
Steel structure has size of 14ft. x 14ft. (i.e. 4.25mtr. x 4.25mtr). First floor is 9ft. above the ground level. There are 8 columns of double channel which supports the entire steel structure. It has proper staircase and railing on all the sides of steel structure at the first floor and also on staircase. Two filter presses are also accommodated on the first floor of the steel structure.
»
Two oil tanks i.e. raw oil tank and bleached oil tank are accommodated under the structure on the ground floor. Then cooler, thermic fluid boiler, two steam generators, vacuum pump, water pumps, oil pumps and refined oil tank are arranged on the ground floor around the steel structure i.e. outside the square of 14ft. x 14ft. of the steel structure. So total space occupied is about 30ft. 30ft. (9mtr. x 9mtr.)
»
40ft. tower is erected just near the deodorizer and its complete structure is supported from the ground floor and also it is attached with the refinery structure. Barometric condenser is arranged at 40ft. height to create proper vacuum.
»
All types of pipelines are interconnected as per the requirement of the refinery i.e. oil pipelines (yellow color), vacuum pipelines (blue color), steam pipelines (black color), water pipelines (white color), thermic fluid pipelines (red color). At all appropriate places, proper valves are provided in the pipelines.
» Neutralizer is provided with thermic fluid coil for heating the oil.
» Bleacher is provided with double pipe coil. One is for thermic fluid and another is for cooling water.
»
Deodorizer is provided with double pipe coil i.e. in both the coils, thermic fluid is circulated. Steam is ejected from the stainless nozzles provided on the steam pipe cross supported at the bottom.
» Cooler is provided with double pipe coil. Both for cooling water.
»
In every vessel temperature gauge is provided. Vacuum gauge is provided on deodorizer, bleacher and cooler.
» Neutralizer is open on the top having conical bottom.
»
Bleacher has dished ends on both the sides. Similarly deodorizer has dished ends on both the sides. Cooler has also dished ends on both the sides.
 
 
Edible Oil Refinery with fractionation Process :
 
»
There will be chilling plant for fractionation process which will include shell and tube chiller, compressor, motor, pump, condenser, control panel box etc.
»
Crystallizing unit which is similar to neutralizer complete with chilling coil.
»
Filter press for separation of palm olein and palm stearin.
 
 
Email : tinytech@oil-refinery.com    Phone : +91-99042 25493 Facebook Icon Twitter Icon Linkedin Icon Google Plus Icon
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